3. Operations

Work Order Operations can be created and managed in the W/O Operations section of the W/O Control area.

Note

If your system is set to automatically explode Work Orders at creation, Work Order Operations will also be created automatically at explosion.

3.1. Create W/O Operation

To create a Work Order Operation, select the "Create W/O Operation" option. The following screen will appear:

Create New Work Order Operation

When creating a Work Order Operation, you are presented with the following options:

Work Order #

Enter the Work Order Number of the Work Order you want to create an Operation for.

Site

Displays Site code automatically when Work Order Number is entered into "Work Order #" field.

Item Number

Displays Item Number automatically when Work Order Number is entered into "Work Order #" field.

UOM

Inventory Unit of Measure.

Status

Displays Work Order Status automatically when Work Order Number is entered into "Work Order #" field.

Method

Indicates whether selected Work Order is an Assembly or Disassembly Work Order.

Standard Oper.

: Select a Standard Operation to be used, if any.

Description

You will notice that two separate description fields are available here. This makes it possible to isolate different categories of information onto separate lines. For example, the first line might contain an Item name, while the second line contains packaging information. Having these two types of information one above the other can serve as a kind of useful shorthand when viewing data in certain windows. However, these two lines will be concatenated (i.e., "joined together") when they are printed or presented in an on-line display format.

Work Center

Specify a Work Center to be used for specified Operation.

Tooling Reference

Enter a tooling reference—if applicable.

Oper. Seq. #

Indicates the next available Work Order Operations sequence number.

Execution Day

Select a number using the arrow buttons, or manually enter a value up to a maximum of 99. (Default is "1".) Value entered defines when the specified Operation is to begin. For example, if the default value "1" is entered, the Operation will begin on the first day of the manufacturing process. If "2" is entered, the Operation will begin on the second day.

Qty. Ordered

Displays the quantity ordered for the specified Item.

Throughput

Indicates the number of units, in the given Item's Inventory UOM, that can be produced in a minute—and also the number of minutes that are required to produce 1 unit, expressed in the given Item's Inventory UOM.

Total Setup Time

Setup Time: Amount entered represents the number of minutes required to set up the Work Center for the Operation.

Report Setup Time

Select to report setup time.

Must be selected for labor Costs associated with setup to be tracked in the G/L and elsewhere. If not selected, these Costs will not be reported.

Total Run Time

Run Time: Amount entered represents the total run time for the Operation measured in minutes.

Report Run Time

Select to report run time. Must be selected for labor Costs associated with run time to be tracked in the G/L and elsewhere. If not selected, these Costs will not be reported.

Production UOM

Select a Unit of Measure—or enter a free-form UOM. Specify a UOM to be used optionally when Work Order Operations are posted for the specified Operation. Operations may be posted using either the Inventory or Production UOM. In addition, different Operations in a single Bill of Operations may use different Production UOMs. For example, if you are producing soup, you might mix the soup in one Operation using UOM = BATCH. But when canning the soup, the canning Operation might use UOM = CAN. If you post Operations using the Production UOM, the Inventory/Production UOM ratio normalizes the posting so that the Inventory impact is recorded using the Inventory UOM.

Note

When posting Work Order Operations, you are given the option to post Operations using Production UOMs or Inventory UOMs.

Production/Inventory UOM Ratio

When Work Order Operations are posted using the Production UOM, the Inventory/Production UOM ratio normalizes the posting so that the Inventory impact is recorded in the Inventory UOM.

Note

Labor and overhead Costs associated with setup and run times must be reported if they are to be tracked in the G/L and elsewhere. To report setup and run times, select the appropriate boxes in the Operation screen.

Setup Time Remaining

Displays setup time remaining.

Run Time Remaining

Displays run time remaining.

Setup Time Consumed

Displays setup time consumed.

Run Time Consumed

Displays run time consumed.

Setup Complete

Selected if setup complete.

Run Complete

Selected if run complete.

Receive to Stock at this Operation

Select if you want finished goods to be received into Inventory when this Operation is posted. Only one Work Order Operation may have this flag set. If this option is selected, the General Ledger will show the finished goods being received into Inventory when the Operation is posted.

Auto. Issue Components at this Operation

Select if you want linked component material to be issued automatically (i.e., backflushed) when this Operation is posted. If this option is selected, the General Ledger will show the component materials being removed from Inventory when this Operation is posted.

Note

The "Auto. Issue" setting applies only to component Items whose issue method is either "Pull" or "Mixed". Component Items using the "Push" issue method must be issued to Work Orders using a specific material issue transaction.

To add instructions to the Work Order Operation, select the "Instructions" tab. The following screen will appear:

Work Order Operation

When adding Instructions to a Work Order Operation, you are presented with the following options:

Instructions

This is a scrolling text field with word-wrapping for entering instructions related to the Operation.

Use Fixed-Width Font

Select to display text in the "Instructions" field in fixed-width font. This is a useful feature for displaying tables, matrixes, and other format-driven texts.

Note

If copying formatted text from another application, formats may translate imperfectly.

To the far right of the screen, the following buttons are available:

CANCEL

Closes the screen without creating the Work Order Operation, returning you to the application desktop.

SAVE

Creates the Work Order Operation.

3.2. Maintain W/O Operations

To maintain Work Order Operations, select the "Maintain W/O Operations" option. The following screen will appear:

Maintain Work Order Operations

When maintaining Work Order Operations, you are presented with the following options:

Work Order #

Enter the Work Order Number of the Work Order whose Operations you want to maintain.

Site

Displays Site code automatically when Work Order Number is entered into "Work Order #" field.

Item Number

Displays Item Number automatically when Work Order Number is entered into "Work Order #" field.

UOM

Inventory Unit of Measure.

Status

Displays Work Order Status automatically when Work Order Number is entered into "Work Order #" field.

Operations

Display lists Operations associated with specified Work Order.

To the far right of the screen, the following buttons are available:

CLOSE

Closes the screen, returning you to the application desktop.

NEW

Opens screen for creating a new Work Order Operation.

EDIT

Enables you to edit highlighted Operations. The edit screen is the same as that for creating a new Operation—except that when editing, the fields will contain Operation information based on definitions found in the Bill of Operations for the Item. Double-clicking on an Operation will also bring you to the editing screen.

Tip

Use the edit feature to make temporary adjustments to the original Operation found in the specified Item's Bill of Operations. Any changes made here are valid for the life of the Work Order only. The original Bill of Operations is not affected.

VIEW

Highlight an Operation and then select this button to reach a read-only view of the "Edit" screen.

DELETE

Highlight an Operation and then select this button to remove the Operation from the list.

MOVE UP

Moves an Operation sequence up the Work Order Operations list. Moving an Operation up or down the Work Order Operations list constitutes a production override. Changes made here do not affect the original Bill of Operations sequence. Sequence numbers, which are incremented in multiples of ten, are automatically adjusted to reflect the change in position.

MOVE DOWN

Moves an Operation sequence down the Work Order Operations list. Moving an Operation up or down the Work Order Operations list constitutes a production override. Changes made here do not affect the original Bill of Operations sequence. Sequence numbers, which are incremented in multiples of ten, are automatically adjusted to reflect the change in position.